THE LASER | 2D CUTTING
NEXT LEVEL LASER CUTTING MACHINE
Comparison of Key Features:
Max. laser power: 6 [kW]
Max. acceleration: 1.2 [G]
Positioning speed: 100/120 [m/mm]
Repeatability: 0,03[m/m]
The components guarantee precision cutting:
Thanks to having the highest quality components such as: IPG laser fiber source, Precitec cutting head or modern body, ACCURL laser cutters can operate continuously 7 days a week, 365 days a year. The top performance of the machine and the low operating costs make the MasterLINE series the most frequently used system for demanding mass production.
Today’s volatile market demands that companies be competitive,accurate and reactive.ACCURL products continue to evolve,bringing efficiency to a whole new level.
PRICING SUMMARY
The following elements are included:
Accurl Fiber Laser SMART-6020(6kW) – US$88,000.00
- CYPCUT® CNC 21.5” SCREEN FSCUT4000E CNC Control System
- Lead-Motion Highly dynamic servo drive
- BOCI 421® Cutting head Auto Focus
- ACCURL® Fast piercing 2.0: Ultrafast perforation
- Precision reducer with 3 Arc-min from Japan Shimpo Gear rack with Level 6 precision from Taiwan,CN YYC Smoke extraction system
- Raycus FIBER LASER RFL-6000
- Class IV safety system and CE marking
- CE Norms:Protective Measures with Real-time monitoring camera Full automatic voltage regulator System
- CYPCUT ® Embedded PCs: Industrial PCs with directly integrated I/O level
- Industry 4.0 for sheet metal working with TwinCAT Analytics and TwinCAT IoT
SPECIFICATION
Machine tool technology parameters
| Items | Technical parameters | |
| Max cutting size (mm) | 6000×2000 | |
|
Effective travel |
X axle(mm) | 6050 |
| Y axle (mm) | 2050 | |
| Z axle (mm) | 100 | |
|
PositionaI accuracy |
X axle (mm/m) | ±0.02 |
| Y axle (mm/m) | ±0.02 | |
| Z axle (mm/m) | ±0.01 | |
|
repeated positioning accuracy |
X axle (mm) | ±0.02 |
| Y axle (mm) | ±0.02 | |
| Z axle (mm) | ±0.005 | |
|
Rapid positioning speed |
X axle (m/min) | 100 |
| Y axle (m/min) | 100 | |
| Z axle (m/min) | 80 | |
| IP Grade | IP54 | |
| boundary dimension L×W×H(mm) | 7830×2520×1550 | |
Laser & process parameters
| Items | Technical parameters |
| working mode | Continuous/modulation |
| Laser power(W) | Raycus RFL-6000W |
| Laser wavelength(nm) | 1070 |
| The maximum modulation frequency (KHz) | 5 |
| laser mode | SINGLE MODULE RFL FIBER LASER 6000W |
| Optical quality (M2) | 2.2mm*mrad |
| Power adjust range (%) | 5-100 |
| Fiber Length (m) | 10m |
| Operating temperature(℃) | 10-40 |
| Long-term stability (24h) | <2% |
| Laser life(h) | 100000 |
| Focal length F(mm) | 125 |
| Adjustable focus range (mm) | 0-10 |
| OverallPower Consumption (kWh) | 20 |
BEST QUALITY, High accuracy and productivity without compromises on the whole thickness range thanks to the Best integration of all machine components.
| No. | Description | Brand |
| 1 | Machine main body | ACCURL |
| 2 | CNC operationg carbinet | ACCURL |
| 3 | Smoke dust sucking structure | ACCURL |
| 4 | air conditioning cabinet | ACCURL |
| 5 | Air Conditioner | Tongfei |
| 6 | Fiber Laser | SINGLE MODULE LASER RFL-6000 |
| 7 | Laser cutting head | BOCI BLT SERIES |
| 8 | Laser water chiller | A & B |
| 9 | CNC system | FSCUT CYPCUT 4000E CNC System |
| 10 | Capacitive THC | Baichu BCS100 |
| 11 | Servo motor | Inovance |
| 12 | Gear rack | Taiwan YYC/ Level 6 precision |
| 13 | Linear Guide | HIWIN CHINA |
| 14 | Precision reducer | Japan Shimpo/3 Arc-min |
| 15 | Proportional valve for N2 & O2 | Japan SMC |
| 16 | high-pressure valve | Germany Burkert |
| 17 | Electronic pieces | France Schneider |
| 18 | Solenoid valve | Japan SMC |
| 19 | Air cylinder | Japan SMC |
| 20 | Cutting software | Cypcut |
| 21 | Voltage stabilizer | Delix |
| 22 | Isolation transformer | Huadong Electrics |
WHY ACCURL LASER MACHINE?
ACCURL® Based on machinery design technology optimized through strict structural analysis, ACCURL has been manufacturing ultralight and high-precision industrial high energy laser cutting machines.In addition, we provide total solution for sheet metal working that customers want such as bending, welding, deburring, and loading automation.
Experience
- 33 years of experience and more than 12,000 installed machines.
- An expert R&D team committed to research the most competitive technology for our customers.
More Varied Solutions for Cutting:
- Sustainability and social responsibility are characteristics of modern companies and add to competitiveness.
- Comprehensive range of basic tools in stock and modified solutions according to customer needs.
ACCURL High Quality Equipment:
- The critical parts of the Accurl laser machine are manufactured in Germany.
- We rely on our quality and therefore give our laser cutting machine a 3-year warranty.
- The IPG Fiber resonator. Power from 1kW To 30kW.
After-Sales Service:
- Original ACCURL spare parts to guarantee full performance and prolonged durability.
- Wide range of consultation services on machine operation,programming and maintenance.
MECHANICAL PROCESSES:
ACCURL® have vast experience with R&D and designing components to very tight tolerances with SOLIDWORKS 3D CAD modelling techniques, and ACCURL Engineers are competent in designing with first principle calculations for the CNC press brake and laser cutting machine.
EFFICIENT FUMES EXTRACTION:
Four wide openings under the pallet in the working area are provided to ensure optimal extraction of the fumes and dust generated during cutting operations. The mechanical design of the pallet ensures maximum suction efficiency thus keeping the cutting area free of fumes and cutting dust.
HEAT TREATMENT PROCESSES:
ACCURL® press brake and laser cutting machine steel frames undergo annealing at over 600⁰ to relieve stress.and they are built to last years of heavy use without distortion.
ADVANCED:
- Very stiff and stable base frame
- Electric welding of high precision
- Usage of high-tech boring machines for extreme precision parts.
FINISHING MACHINING:
The machine frame goes through a heat treatment process for welding stress relief. Accurl frames are machined with 5 axis CNC machining centers with single reference fixing. This keeps all axis parallel and the surfaces of the machine precise which provides great accuracy and longevity to the machine.
ADVANCED:
- The machine welding is made by welding aparatus and welding robots.
- Eight(8) zone & ducted exhaust system
- Dual synchronized twin servo motor drive system
- After the stress relief process machine frame goes to CNC 5 axes machining centers for accuracy.
A heavier frame means less vibration and better accuracy. the machine frames are reinforced to minimize twists and deformation while the robust frame of the machine is joined to the chassis by steel bars.
ALUMINIUM GANTRY STRUCTURE:
ACCURL® high tech aluminium crossbeam is cast in a specially manufactured 10-tonne steel mould.this allows better rigidity at 50% of the weight of traditional iron gantries, allowing higher acceleration with reduced inertia.
ADVANCED:
- ACCURL®s high tech aluminium crossbeam is cast in a specially manufactured 10-tonne steel mould.
- This allows better rigidity at 50% of the weight of traditional iron gantries, allowing higher acceleration with reduced inertia. This creates less wear and tear on the
HIGHEST QUALITY LINEAR SYSTEMS:
The beam is mounted on a pair of precision REXROTH linear guide rails & with advanced German ALPHA engineering and precision manufacturing have created the highest quality linear systems available today.
ADVANCED:
- HIWIN/REXROTH linear guide rails (Optional) •Best racks and pinions from YYC/APEX
- High acceleration results (100 m/s2 )
RACK AND PINION MOTION SYSTEM
ACCURL® Laser uses the best racks and pinions from ALPHA. High precision two-way, hardened helical racks with low running clearance make it possible to achieve very high acceleration and speeds synchronized 120 m/min.
ADVANCED::
- SHIMPO gear rack and pinion system(Japan)
- Low backlash planetary gear head
- Helical rack & pinion for smooth and silent motion
- Maximum compact precision (accuracy ± 0,05mm)
LASER CUTTING CONTROL SYSTEM:
FSCUT2000S medium power laser cutting system is a full-solution open-loop control system specially designed for sheet metal fabricaton industry, with features of easy to install and adjust, excellent performance and fully integrated solutions, it is the upgrade version from FSCUT2000C.
CUTTING TECHNIQUE:
- Support basic technique of Fly cut,frog-leap lifting,kerf width compensation,lead line,micro-joint,pre-piercing etc.
- advanced functions of find workpiece edge, auto focus control, dual shuttle, break point locate, QR code generation, remnant split, round tube cutting etc.
CONTROL PERFORMANCE:
- Trajectory accuracy 0.03mm, positioning accuracy 0.001 mm, repetitive positioning accuracy 0.003 mm.
- Maximum cutting speed 100m/min,maximum position speed 160m/min with max acceleration 1.6G.
SYSTEM FEATURES:
- 21” high resolution colour TFT
- Highly dynamic servo drive technology
- Integrated retention brake control.
- Automatic adaptation of parameters.
- Adjustable error reaction.
- Motor feedback for absolute position registration.
- Applicable to 1500W ~ 6000W medium power fiber laser cutting machine, widely used in fabricating industries of metal workpiece, kitchen utensils, lamps, cabinets and more.
RAYTOOLS LASER CUTTING HEAD:
BM111 series intelligent laser cutting head is a full-function bus-controlled cutting head specially launched for sheet metal processing industry. Easy to install, easy to debug, excellent performance, complete sensor is one of the few intelligent cutting head in the market.
BENEFITS:
- Monitor focusing lens status and detect lens pollution
- Modular design with easy maintenance.
- Dual water cooling circuits.
- Monitor cavity humidity and avoid dewing
- Auto focus to reduce human intervention and improve piercing and cutting efficiency.
- Monitor output gas flow in production and avoid gas pressure fluctuation damaging cutting edge quality
OPTIONAL WITH BLT420 HEAD:
OPTIONAL WITH BLT420 HEAD:- Master machine tool dynamics,processing information,task categories,processing progress, alarm notification time.
- BLT Series cutting head fits for 6kw-15kw range fiber laser cutting machine. with leading edge design and technology, it has robust performance working under industrial environment. BLT can work with FSCUT laser cutting system seamlessly that can improve your production efficiency to a higher level.
FIBER LASER RESONATOR WITH RFL CE SERIES*:
NEW HP series high-performance fiber laser by Raycus, developed in collaboration with Accurl. Ranging from 4,000W to
60,000W, it features cutting-edge technology, intelligent electronics, and a 36-month global warranty.
HIGH PERFORMANCE CW FIBER LASER:
HP Series Multi-module high performance: 4kw-60kw With High performance, high stability and highly intelligent enabling faster and cleaner piercing, increased quality of fine feature cutting and denser part nesting.
MULTI-MODULE:
- High Power Redundancy
- High Power Stability
- High Safety Standards
- Anti-high Reflection Ability
- Itelligent Self-Monitoring
FEATURES OF RAYCUS FIBER LASER*
- Power instability:≤±1%
- Power redundancy: 10~15%
- Power compensation
- Wall-plug efficiency:≥40%
- Higher anti-reflection design,
- Response time of being ready: ＜3S
Higher Flexible Control Mode
Hardware and fieldbus interface ProfiNet/DeviceNet/EtherCat etc
Higher Intelligent Monitoring Ability:
Intelligent monitoring capabilities signal monitoring of visible light, reflection beam, and beam leaked, and real-time control of status.
PACKAGING SHIPPING:
We are currently reviewing our product packaging from the angles of waste-reduction and resource-saving. and we are also working on improving transportation efficiency from the design phase of product development.
WARRANTY & SUPPORT
- Accurl’s machines come with a one year free-of-charge warranty for the entire machine excluding consumables.
- Any issues will be handled quickly and effectively by the local support team.
- After the warranty period, spare parts will be provided by ACCURL at below market prices.
COMMITMENT TO QUALITY
- Accurl assemble their machines to the strictest quality standards, utilizing many tools and methods to ensure accuracy all throughout their process.
- The use of an interferometer records the machines X and Y axis movement during cutting to ensure accuracy. Adjustments are made to ensure machine is precisely tuned before shipment.
- A Marble test is performed to measure the X and Y axis, calculating any necessary adjustments to ensure perfect level and alignment along length of machine.
- A collimator is run along the full length of the guide rail, testing for straightness. Adjustments are made as required to ensure linear accurate linear accuracy.
